| TOUR 1 - CHENNAI AND BANGALORE |
Starting City: Hyderabad
Starting Date: Wednesday, November 16, 2011
Tour Cost: Delegate: $1,190
Accompanying Person: $ 650 |
Closing City: Bangalore
End Date: Thursday, November 17,2011
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El Forge Ltd - www.elforge.com
Total # of employees: 500
Annual Production Capacity: 24000 Metric Tons
Forging Process: Closed Die Hot Forging
Main equipment: Press x 6 (1000T~2500T); Cross Wedge Roll;
Reducer Roll; Screw Presses
Main Products: Engine Components - Cam Shafts, Rocker Arms, Con
Rods; Drive Line Components - Yokes, Crosses; Suspension
Components - Side & Outer ball joints; Pump Components -
Camshafts, Drive shafts, Pump cover, Common rails, Flanges; Brake
Components - Brake Cams; Steering Gear Components - Drop Arms,
Steering Lever, Track Rod Lever; Gear Box Components - Forks,
Gears, Shafts etc.
Certification: TS-16949 |
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M M Forgings Ltd – www.mmforgings.com
Total # of employees: 1640
Annual Production Capacity: 40,000 Metric Tons
Forging Process: Closed Die Hot Forging
Main Equipment: Press X 12 (1600T~4000T); Hammers X 16
(0.75T~3T); Air Hammers X 2 (3T,6T); Hydraulic Hammer X 1 (1.5T);
Hydraulic Press X 1 (630T); Upsetter X 1 (1250T), Cross Wedge Roll;
Reduce Roll and Screw Press
Main Products: Axle Flanges, Connecting Rods, Track Links, Yokes,
Levers, Sockets/Housings, Straddle Balls, Gears, Camshafts,
Knuckles, Wheel Hubs, Bodies, Bonnets, Crosses, Shafts, Flanges,
Brake Spiders, RD and FD Lugs, Adapter Brakes, etc.
Certification: TS-16949:2009; ISO 9001:2008 |
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Super Auto Forge Ltd - www.superautoforge.com
Total # of employees: 1000
Annual Production Capacity: 20,000 Metric Tons
Forging Process: Cold and Warm Forging
Main equipment: Mechanical Press – 100T~2500T, Hydraulic Press –
50T~600T, Total 100 presses, Multistation headers - 5.
Main Products: Ball Studs, Sockets/Housing, Ball straddle/torque rods,
Shafts for auto electrical, Brake caliper piston forgings, CV Inner Races
and Spiders, Brake booster pistons, Accumulator pistons and cans,
Master cylinder plungers, CV Outer Races
Certification: TS - 16949; QS 9000 |
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ACE Designers – www.acedesigners.com
Total # of employees: 270
Annual Production Capacity: 2500 machines
Main equipment: Favetito slide way grind, Mazak & Moriseiki
Precison Machining Centres, Fanuc welding roborts,Turning
Centres, Turnmill centres, Assembly stations, Zeiss, CIMM etc.
Main Products: CNC Turning Centres, CNC Turnmill Centres, CNC
Centre Lathes.
Certification: I SO: 9001; ISO: 14001 |
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Bill Forge Pvt. Ltd - www.billforge.com
Total # of employees: 2015
Annual Production Capacity: 150 million parts
Forging Process: Cold, Warm and Hot Forging
Main equipment: 32 Presses with capacities ranging 100 to 2500T; 2
Hammers of 1T and 2T
Main Products: Steering Races, Retainers, Wheel Hubs, Flanges,
Shafts, Gear Blanks, CVJ Components, Steering Column Yokes,
Spider/Cross, Sleeves, Auto Electrical and Fuel Injection Pump parts.
Certification: TS-16949; ISO: 14001; OHSAS: 18001 |
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Fitwel Tools and Forgings Pvt Ltd
Total # of employees: 450
Annual Production Capacity: 18 million parts
Forging Process: Closed Die Hot Forging and Precision Forging
Main equipment: Hammers X 6 (0.5T~1.25T); Friction Screw Press X
4 (250T~560T); Press X 2 (1600T); CNC Machines
Main Products: Rocker Arms, Gear Shift Forks, Connecting Rods,
Sprockets, Control Levers, Tensioning Levers, Links, Pump Barrels,
Drive Shafts, Races, Distributor Rotor, Flanges, Gears, Metering
Sleeves, Connecting Flanges, Wheel bearing Spindles, Front and
Rear Axles, Elbow, Tees, Bushes
Certification: TS-16949 |
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Gearock Forge Pvt. Ltd - www.gearock.com
Total # of employees: 510
Annual Production Capacity: 20 million parts
Forging Process: Close Die Hot Forgings and Precision Forging
Main equipment: Belt Drop Hammer X 7 (0.5T~1T); Hydraulic
Hammer x 2 (1T~1.6T); Press X 2 (1600T and 2000T); Reduce Roll
with manipulator X 2; Manual Reduce roll, Knuckle Joint Press
(400T~1000T)
Main Products: Crankshafts, Gear shifter forks, Rocker arms,
Connecting rods.
Certification : TS-16949 |
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| TOUR 2 - PUNE |
Starting City : Hyderabad
Starting Date: Wednesday, November 16, 2011
Tour Cost: Delegate: $2,270
Accompanying Person: $ 700 |
Closing City: Pune
End Date: Friday, November 18, 2011
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Bharat Forge Ltd – www.bharatforge.com
Total # of employees: 7500
Annual Production Capacity : > 760,000 Metric Tons; Machining in
numbers- Crankshaft 1,000,000, FAB 500,000 and Steering
Knuckles 750,000
Forging Process: Closed and Open Die Hot Forging
Main equipment: Presses X 48 (1600T – 16000T)
Main Products: Engine and Chassis components for Passenger
Cars, Light Trucks and Commercial Vehicles; Forgings for Non
Automotive and Engineering products; Design & Engineering
Services. Specialized components for the aerospace, power,
energy, oil and gas. rail, marine, mining and construction equipment
and other industries
Certification : ISO/TS-16949:2002, ISO-9001:2000 and ISO-
14001. |
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Kalyani Carpenter Special Steels Ltd –
www.kalyanicarpenter.com
Annual Production Capacity: 200,000 Metric Tons
Forging Process: Concast/Ingot, VD and ESR routes.
Main equipment: State of Art Equipments and Facilities
Main Products: Alloy and speciality steels for Automotive, Nuclear,
Defence and Space applications. Size Range: 60mm - 200mm dia
rounds. 80mm - 340 mm RCS bars. As CAST Ingots : 4T–70T.
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Mahindra Forgings Ltd - www.mahindra.com
Total # of employees: 1100
Annual Production Capacity: 84,000 Metric Tons
Forging Process : Closed Die Hot Forging and Precision Forging
Main equipment: Presses X 9 (upto 6300T)
Main Products: Crankshafts, Steering Knuckles,Suspension
Arms,Connecting Rods
Certification: TS-16949, ISO-9001:14001
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Kalyani Thermal Systems Ltd – www.kalyanithermal.com
Total # of employees: 800
Annual Production Capacity: 30,000
Forging Process: Hot Forging
Main equipment: 4000T, 2500T, 1600T, 1000T, 630T Press, Pass Car
Crankshaft Machining Line, Transmission Parts Machining Line
Main Products: Pass Car and 2W Forged and Machined Crankshaft,
Con Rod – Forged, Transmission Gears – Forged and Semi Machined,
Chassis Parts, Steering Parts
Certification: ISO/TS-16949, ISO-14001-2004, BS OHSAS: 18001-
2007 |
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Trinity Engineers Pvt. Ltd – www.trinityengineers.com
Total # of employees: 982
Annual Production Capacity: 36,000 Metric Tons
Forging Process: Close Die Hot Forging
Main equipment: Press X 7 (1000T~1600T) Hammers X 8 (0.63T~3T)
Upsetter x4 (3”~6”)
Main Products: Axle shafts, pinions, spindles, tube shafts, drive/ input
shafts, worm shafts, bonnets, crosses/ diff spiders, yokes, housings,
flanges, satellite/ planetary gears, selector forks, hubs, operating
shafts. crown wheels, transmission shafts, sector shafts, spring
saddles, stub axles, levers, drop arms, gears, rack pistons.
Certification: ISO-9001; TS-16949.
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ISMT Ltd – www.ismt.com
Annual Production Capacity: 450,000 Metric Tons
Main equipment: State of Art Equipments and Facilities
Main Products: Seamless tubes, tube based products and alloy steels
for various applications across industries like Mining, Automotive,
Bearings, Hydraulic Cylinders, Hydraulic Line Pipes, Construction, Oil&
Gas, Power and General Engineering. Specialized seamless tubes in
the range of 6 to 273 mm OD. Wide range of alloy steels from 20 to 225
mm diameter.
Certification: ISO / TS 16949 : 2009; ISO 14001 : 2004; OHSAS 18001 :
2007; IBR Certification for Tubes, Pipes and Steel; API Monogram
Facility Approval; PED Certification from TUV Nord
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Kalyani Forge Ltd – www.kalyaniforge.co.in
Total # of employees: 800
Annual Production Capacity: 26,000 Metric Tons.
Forging Process: - Closed Die Hot, Warm & Cold Forging.
Main Equipment:- Hot Forge -2500T, 1600T, 1300T,1000T, 630T Press
Cold Forge 630T, 400T,300T,200T
Connecting Rod machining Lines .CNC Turning Centers.
Main Products: Connecting Rod Forged & Machined, CV Joint Parts
Transmission Gear & Nozzel Ring – Forged & Semi machined. Crank Shaft, Shifter Forks, Stub Axle, Steering Parts.
Certification: - TS – 16949: ISO 9001: 2000
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| TOUR 3 - RAJKOT |
Starting City: Hyderabad
Starting Date: Wednesday, November 16, 2011
Tour Cost: Delegate: $1,250
Accompanying Person: $ 760 |
Closing City: Mumbai
End Date: Thursday, November 17,2011
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Echjay Industries Pvt. Ltd – www.echjayindustries.com
Total # of employees: 1000
Annual Production Capacity: 60,000 Metric Tons
Forging Process: Close Die Forging; Ring Rolling; Open Die Forging;
Cold Forging
Main equipment: Hammers - upto 5T; Upsetter up to 6"; Presses up to
2500T; Axial closed die rolling line upto 540 mm dia; Cold Forging
Press–2500T
Main Products: Crankshafts, Spindles, Stub Axles, Links, Track
Rollers, Legs, Cones, Crown Wheels and Pinions, Bull Gears,
Transmission Gears, Shafts, Knuckles, Axle Shafts, Flanges, Railway
Tyres, Rings, Tube Sheets, Girth Flanges, Nozzle Flanges.
Certification: TS-16949; ISO-9001:2000
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Jyoti CNC Automation Pvt. Ltd - www.jyoti.co.in
Total # of employees: 820
Annual Production Capacity: 2000 machines
Main equipment: In-house Research and Development Centre,
Foundry, Sheet metal Shop, Paint Shop, Sub-assembly for Spindle
and Turret, Machine Shop equipped with series of world class
machines like Nicholas Corea, Trumph, Huron, Keller Berger, ELB
etc.
Main Products: CNC Turning Center, Vertical Machining Center,
Horizontal Machining Center, Vertical Line Machining Center,
Double Column Machining Center, 5 Axes Vertical Machining
Center, Oval Turning Center.
Certification: ISO-9001:2008
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Kadvani Forge Ltd - www.kadvanigroup.com
Total # of employees: 280
Annual Production Capacity: 12,000 Metric Tons
Forging Process: Close Die Forging
Main equipment: Hammers X 6 (0.5T-5T); Presses 6 (250T-2500T)
Main Products: Crankshafts, Connecting Rods, Camshafts, Shifted
Forks, Steering Components, Crown Propeller Shafts, Gear Box
components, Crown Wheels and Pinions, Flanges, Pipe Fittings,
Gear Blanks
Certification: TS-16949
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Rolex Rings Pvt. Ltd – www.rolexrings.com
Total # of employees: 1526
Annual Production Capacity: 84,000 Metric Tons
Main equipment: Hatebur Hot Former- HM-75XL; SAKAMURA Hot
Former–HBP160; SAKAMURA Hot Former–HBP120; MANYO
Press Lines; MITSUBISHI Ring Rolling Lines; 300 numbers of
Japanese Automated CNC Lathes and VMCs
Main Products: Forged/Machined Bearing Races 3-G, Bearing
Races Auto Components, Transmission Parts; Engine Parts;
Chassis Parts; Gear Blanks; Wheel Hubs; Synchronising Rings.
Certification: ISO-9001; TS-16949; EMS-14001; OHSAS-18001 |
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| TOUR 4 - DELHI |
Starting City: Hyderabad
Starting Date: Wednesday, November 16, 2011
Tour Cost: Delegate: $1,190
Accompanying Person: $ 570 |
Closing City: Delhi
End Date: Friday, November 18,2011
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Amtek Auto Ltd Unit-2 – www.amtek.com
Total # of employees: 400
Annual Production Capacity: 20 million parts
Forging Process: Hot Forging
Main equipment: Presses X 14 (600T~1300T)
Main Products: Connecting rods, Hubs, Spindles, Gears, 2 Wheeler
Cranks, Forks.
Certification: TS-16949; ISO-14001; OHSAS-18001; SA-8000
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Blue Stampings & Forgings Ltd
Total # of employees: 610
Annual Production Capacity: 19200 Metric Tons
Forging Process: Close Die Hot Forging
Main equipment: Hammers X 7 (0.75T~3T); Press X 3
(1350T~2500T)
Main Products: Steering components, Gear Blanks, Shafts, Engine
components, Camshaft, Pinion, Earth moving and railway
components.
Certification : TS - 16949
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Microtek Forgings Ltd – www.bajajmotors.com
Total # of employees: 1209
Annual Production Capacity: 36 million parts
Forging Process: Warm and Hot Forging
Main equipment: Press x 23 (400T~2500T).
Main Products: Spindle Axle, Wheel Hubs, Fork Gear Shifter, Forged
Loop, Base Cup, Valve Rocker Arm, Camshaft.
Certification: TS-16949; ISO:14001; OHSAS:18001
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Sadhu Forging Ltd - www.sadhugroup.com
Total # of employees: 615
Annual Production Capacity: 31,600 Metric Tons
Forging Process: Open Die and Close Die Forging
Main equipment: Hammers X 11 (1T~10T); Presses X 3
(1000T~2500T)
Main Products: Shifter Forks, Steering Comp., Rear Axle, Shafts, Gear
Box components, Crankshafts, Front Axle Shafts, Hubs, Connecting
Rods, Gear Blanks, Crown Wheels, Pinions
Certification: TS-16949
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Shivam Auto Tech Ltd - www.shivamautotech.com
Total # of employees: 1000
Annual Production Capacity: 61 million parts
Forging Process: Warm, Cold and Precision Forging
Main equipment: Press X 7 (200T~1600T); Hydraulic Press X 2 (200T)
Main Products: Warm and cold precision forged components with near
net shape technology, Gears, Shafts and Ratchet.
Certification: TS-16949; ISO-14001; OHSAS-18001
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Sona Okegawa Precision Forgings Ltd –
www.sonagroup.com
Total # of employees: 400
Annual Production Capacity: 20 million parts
Forging Process: Warm/Semi Hot Precision Forging
Main equipment: Press Lines X 7 supported by machining lines and
Case Carburizing facility of 10,000 kg/hour
Main Products: Bevel Gears, Dividing Gears, Differential Assemblies,
Certification: TS-16949; ISO-14001 and practicing TPM
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USK Exports Pvt. Ltd – www.uskexports.com
Total # of employees: 300
Annual Production Capacity: 36,000
Forging Process: Close Die; Open Die; Ring Mill
Main equipment: Double Acting Hammer-25000mkg, 16000mkg; Ring
Mill- 2m; Hydraulic Press for open forging X 2, Pneumatic Press 500T-
1000T; Complete machining line for flanges
Main Products: Forgings for tractors, railways, automobile; rings and
machined industrial flanges used in oil and gas transmission,
construction, engineering and other related industries.
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| TOUR 5 - PUNJAB |
Starting City: Hyderabad
Starting Date: Wednesday, November 16, 2011
Tour Cost: Delegate: $1,350
Accompanying Person: $ 920 |
Closing City: Amritsar
End Date: Thursday, November 17,2011
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GNA Axles Ltd - www.gnagroup.com
Total # of employees: 900
Annual Production Capacity: 60,000 Metric Tons
Forging Process: Close Die Hot Forging
Main equipment: Electric Upsetters of 300kva X 4 attached with
2500T Screw Press supported with Robots; Electric Upsetters of
700kva X 4 attached with 4000T Screw Press supported with
Robots; Horizontal Forging Upsetters X 8 (500T~3150T) attached
with Electric Heaters X 7; 400T Vertical Extrusion Press; Inhouse
Heat Treatment Plant; Turning Centers, VMCs, HMCs and High
Power CNC Induction Hardening Machines.
Main Products: Fully finished parts for Commercial Vehicles such
as Rear Axle Shafts, Spindles and Shafts forged inhouse
Certification: TS-16949:2002; ISO-14001:2004 |
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Guru Nanak Auto Enterprises Ltd – www.gnaent.com
Total # of employees: 1000
Annual Production Capacity: 30000 Metric Tons
Forging Process: Upset Forging and Close Die Hot Forging
Main equipment: Upsetter X 9 (500T~1200T); Friction Screw Press
1600T; Press 2600T; Hammer 2T
Main Products: Rear Axle Shafts, Torsion Bar, Track Bar, Input
Shaft, Output Shaft, Transmission Shaft, Wheel Hubs, Rear
Spindle, Connecting Rods, Gear Blanks, Pinions
Certification: TS-16949; ISO-14001 |
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GNA Duraparts Ltd - www.gnagroup.com
Total # of employees: 850
Annual Production Capacity: 30,000 Metric tons
Forging Process: Close Die Hot Forging
Main equipment: Hammers X 4 (2.25T~6.25T); Heat Treatment
Plant with Sealed Quench Carburising Furnaces; Plug
Quenching Machine with Rotary Furnace; Continuous Gas
Carburizing Furnaces; Machining Centers – Turning Centers,
VMCs & HMCs; CNC Hobbers and Gear Cutting Machines,
Broaching, World Class Klingelnberg Dry Cutting Line.
Main Products: Fully machined Internal Ring Gears, Hub Reduction
Gears, Crown Wheel Pinions, Straight Bevel Gears and Hypoid
Gears, Bull Gears and Bull Pinion Shafts. Forgings from captive use
to manufacture fully finished parts for Commercial Vehicles and Off-
Highway.
Certification: TS-16949:2002; ISO-14001:2004 |
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Happy Forgings Limited – www.happyforgingsltd.com
Total # of employees: 1076
Annual Production Capacity: 60,000 Metric Tons; Machined
Transmission Components-4,80,000, Machined Crankshafts-
1,20,000, Suspension Assembly-36,000 numbers
Forging Process: Close Die Hot Forging
Main equipment: 4000T and 8000T Mechanical Forging Press
Lines with Induction Heating of 4000kw; 6T Pneumatic Hammer
with 1600kw Induction Heater; 1.5T~3.0T Hammers with 600kw
Induction Heaters. 3 Automatic Continuous type Heat Treatment
Plants with SCADA Software. CNC Machining Line for
Transmission Components; 4~6 Cylinder Crank Shaft Machining
Lines; Suspension Assembly Line
Main Products: Fully machined Crankshaft, Steering Knuckle,
Front Axle beam; BC Lever Assembly, Gear Wheel, Crown Wheel,
Pinion, Bull Gear, Diff. Case, Transmission Gear, Spindles, Shafts,
in the weight range 2-115 kg
Certification: TS-16949:2009; ISO-14001:2004 |
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